What happens if the welding process is not properly controlled?

When the welding process is not properly controlled, the most significant consequence is that it can jeopardize safety and structural integrity. Welding quality is critical for ensuring that components can effectively bear loads without failure. If the process lacks control, factors such as temperature, speed, and material compatibility may not be maintained within specified parameters, leading to defects like porosity, cracks, or incomplete fusion.

Such defects compromise the strength and durability of the welded joint, potentially leading to structural failures that pose safety hazards. In industries such as construction, pipelines, and manufacturing, a single failure can lead to catastrophic results, putting workers and the public at risk. Therefore, maintaining control over the welding process is essential to ensure that the integrity of the finished product is not only reliable but also safe for its intended use.